Comprehensive Waterproofing Procedure

Standard Operating Procedure for implementing effective waterproofing systems in various building elements including terraces, basements, bathrooms, water tanks, and other wet areas, ensuring durability and protection against water ingress.

Duration: 5-10 days Team: 4-8 workers Risk Level: Medium

1. Purpose & Scope

To establish a standardized procedure for implementing effective waterproofing systems that prevent water penetration, protect structural elements, and enhance building durability while ensuring compliance with industry standards.

This SOP applies to all waterproofing activities in construction including but not limited to terraces, basements, bathrooms, water tanks, podiums, and expansion joints in residential, commercial and industrial buildings.

2. Types of Waterproofing Systems

Cementitious

Used for internal wet areas like bathrooms, kitchens; economical with 5-7 years lifespan

Liquid Membrane

Applied on terraces, balconies; flexible with 10-15 years durability

Bituminous

Used in foundations, basements; highly durable up to 20+ years

Polyurethane

For expansion joints, metal roofs; excellent elasticity and UV resistance

Crystalline

For water tanks, swimming pools; penetrates concrete and becomes part of structure

Sheet Membrane

Pre-fabricated sheets for large areas; high tensile strength with 15-25 years life

3. Technical Comparison

Type Durability Thickness Cost/m² (INR) Best For
Cementitious 5-7 years 1.5-2mm ₹85-120 Bathrooms, Kitchens
Liquid Membrane 10-15 years 1mm per coat ₹180-250 Terraces, Balconies
Bituminous 20+ years 3mm ₹220-300 Foundations, Basements
Polyurethane 15-20 years 1.2mm ₹350-500 Expansion Joints, Metal Roofs
Crystalline Lifetime of structure 1-2mm ₹280-400 Water Tanks, Swimming Pools

4. Responsibilities

Project Manager

Overall planning, coordination, and final quality inspection

Site Engineer

Supervises application process and ensures adherence to specifications

Quality Engineer

Checks material quality and conducts tests (adhesion, water ponding)

Safety Officer

Ensures PPE usage and safe handling of waterproofing chemicals

Waterproofing Applicators

Skilled workers trained in application techniques

Maintenance Team

Conducts regular inspections as per maintenance schedule

5. Materials & Tools

Waterproofing Materials

Cementitious compounds, polymer-based liquid membranes, bituminous coatings

Reinforcement Materials

Fiberglass mesh, polyester fabric, corner tapes

Application Tools

Brushes, rollers, trowels, squeegees, spray equipment

Surface Preparation Tools

Wire brushes, pressure washer, grinders, sanders

Mixing Equipment

Mixing paddles, drills, measuring containers

Safety Equipment

Respirators, gloves, eye protection, safety shoes

6. Procedure

1
Surface Preparation (IS 3067)
  • Remove loose materials using a wire brush or pressure washer (200 PSI)
  • Clean all dust, grease, and contaminants for proper adhesion
  • Repair cracks >1mm using appropriate repair mortar
  • Fill honeycombs and voids with non-shrink grout
  • Create proper slope (1:100) for effective drainage
  • Round all corners with a coving of 50mm radius
  • Dampen the surface before application (SSD condition)
  • Apply primer @ 0.3kg/m² coverage and cure for 4-6 hours
2
Material Preparation
  • Verify material specifications and compatibility
  • Check expiry dates and material test certificates
  • Mix liquid polymer with water as per manufacturer's instructions
  • Add powder component gradually to avoid lumps
  • Use mechanical mixer (400-500 RPM) for minimum 3 minutes
  • Ensure mix consistency is smooth and lump-free
  • Allow slaking time as recommended (typically 5-10 minutes)
  • Remix briefly before application
3
First Coat Application
  • Apply first coat using brush/roller in one direction
  • Maintain uniform coverage rate (1kg/m²)
  • Pay special attention to corners, edges, and joints
  • Treat pipe penetrations and drain outlets with reinforcement
  • Embed reinforcement mesh at critical junctions
  • Extend waterproofing up vertical surfaces by 300mm
  • Allow proper drying (4-6 hours) before second coat
  • Protect from direct sunlight and heavy traffic
4
Second Coat & Reinforcement
  • Apply second coat perpendicular to first coat
  • Ensure complete coverage of reinforcement mesh/fabric
  • Verify uniform application with no pinholes or thin spots
  • Check appropriate thickness (min 1.5mm ±0.2mm total)
  • Special treatment for expansion joints using PU sealant
  • Additional treatment for high-stress areas
  • Allow curing for 24-48 hours
5
Protection & Finishing
  • Apply protective screed on horizontal surfaces (M20, 50mm thick)
  • Place separating layer (polyethylene sheet) before screed
  • Incorporate chicken wire mesh in screed for crack control
  • Provide proper expansion joints in screed (every 3m x 3m)
  • Install drainage outlets at appropriate locations
  • Protect vertical waterproofing with masonry/plaster
  • Allow screed to cure for minimum 7 days
6
Testing & Quality Assurance
  • Conduct visual inspection for uniform application
  • Perform water ponding test for 72 hours minimum
  • Check underside for any signs of leakage
  • Conduct adhesion test (minimum 1.5 N/mm²)
  • Verify thickness with spot checks
  • Infrared scan for detecting voids (if required)
  • Document with 360° photos for reference
  • Obtain final approval from quality engineer

7. Quality Control

Material verification: Check conformity to specifications and shelf life
Surface preparation inspection before application
Wet film thickness measurement during application
Dry film thickness verification after curing
Visual inspection for pinholes, bubbles, and delamination
Water ponding test for 72 hours with minimum 50mm water depth
Pull-off adhesion test (ASTM D4541) with minimum 1.5 N/mm²
Moisture mapping using electronic moisture meter

8. Safety Guidelines

Respiratory Protection

Respirators with appropriate filters when working with solvent-based products

Eye Protection

Chemical splash goggles at all times during mixing and application

Hand & Skin Protection

Chemical-resistant gloves, full-sleeve clothing, and aprons

Ventilation

Maintain minimum 4 air changes/hour in enclosed spaces

Fire Safety

Keep fire extinguishers ready; maintain 5m distance from ignition sources

Emergency Response

First aid kit with eye wash station; emergency contact numbers visible

9. Specific Application Methods by Area

Terrace Waterproofing
  • Clean and repair existing surface thoroughly
  • Create proper slope for drainage (1:100 minimum)
  • Install water outlets at appropriate locations
  • Apply two coats of liquid membrane with reinforcement fabric
  • Special treatment around parapet wall junctions (300mm upturns)
  • Provide protective screed with proper joints
  • Consider solar reflective coating for thermal insulation
Bathroom Waterproofing
  • Apply waterproofing on floors and up walls (600mm or full height)
  • Special attention to pipe penetrations and corners
  • Create proper slope towards floor trap (1:80)
  • Use reinforcement tape at wall-floor junctions
  • Apply protective screed before tiling
  • Use waterproof grout for tile joints
  • Apply silicone sealant around fixtures
Basement Waterproofing
  • External application: Apply bituminous coating before backfilling
  • Place protection board over bituminous membrane
  • Install drainage system with geotextile filter
  • Internal application: Apply crystalline waterproofing
  • Treat construction joints with swellable waterstops
  • Create pressure relief system if hydrostatic pressure exists
  • Complete waterproofing before MEP works
Water Tank Waterproofing
  • Use food-grade, non-toxic waterproofing materials
  • Apply crystalline waterproofing system (negative/positive side)
  • Treat construction joints with water bar/swellable strips
  • Special treatment for pipe penetrations
  • Allow proper curing (min. 7 days) before water filling
  • Conduct water testing for minimum 7 days
  • Disinfect before commissioning for potable water

10. Maintenance & Troubleshooting

Regular Inspection

Quarterly visual inspections; bi-annual detailed assessment

Cleaning

Keep drains, gutters clear; remove vegetation growth immediately

Recoating

Apply maintenance coat every 3-5 years based on system type

Leak Detection

Use electronic leak detection or dye test for difficult leaks

Common Issues

Blistering: Due to moisture trapped; cut & patch affected areas

Repairs

Promptly repair cracks, punctures, and damages to prevent escalation

11. Professional Tips

Weather Conditions

Ideal application temperature: 10-35°C; avoid extreme weather

Moisture Control

Use moisture meters to verify substrate dryness before application

Layer Thickness

Multiple thin coats are better than one thick coat

Critical Areas

Pay extra attention to corners, joints, and penetrations

12. Documentation

Pre-Application Documentation: Surface preparation checklist, material approval, method statement
Material Records: Batch numbers, MTC (Material Test Certificates), delivery challans
Quality Control Records: Inspection reports, test results, non-conformance reports
Photographic Documentation: Before, during, and after application
Warranty Documents: Manufacturer warranty, applicator warranty, maintenance guidelines
As-Built Drawings: Marked with waterproofing details, special treatments

13. Conclusion

Effective waterproofing is a critical aspect of building construction and maintenance that protects the structure from water damage, increases durability, and enhances occupant comfort.

Following this comprehensive SOP ensures that waterproofing is implemented to the highest quality standards and provides long-lasting protection. Always adhere to manufacturer guidelines and industry best practices. Remember that prevention is always better than cure when it comes to water ingress problems.

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